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• Brush Manufacturing Machine Control system
• Pin testing of electronic IC’s
• Pressure switch calibration Machine
• Distillation System control System.
• Counter timer Automation.
• Mould Line Automation Control System. |
• Steering Lock Testing Machine
• Door Lock Testing Machine:
• Pendulum Machine
• Tapping Machine
• Electric Press
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| Project Name - Brush Manufacturing Machine Control system |
Application Description:
Project consists of control system for the manufacturing of the complete brush from handle without bristles and bristle material. Machine inserts bristle into the
handles of brush at 500 bristle insertion per minute. |
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Control System consists of two Axes, X and Y. Brush handle is mounted on this XY
arrangement. With the trigger from the main CAM, XY axes moves such that brush holes one
by one come in front of bristle insertion point and bristles are inserted and brush is ejected
automatically and new one is inserted automatically. Set of points, for handle holes for bristle
insertion, are teach by using operator interface.
Main Hardware and software used:
• ACR1505 parker motion controller
• Servo drives working on velocity control
• Operator Interface, VC++ MFC. |
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| Project Name - Pin testing of electronic IC’s |
Application Description:
Project consists of control system and mechanical structure for the testing of Pin in the IC’s for there color, shape and load handling. |
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Set of IC pins are put on pin holder placed on XY table. Selected pins are applied to constant
force by cylinder assembly (fixed at one place) and moving XY table. Then selected pins are
tested for force of insertion and extraction by ET actuator and load cell assembly (fixed at one
place) and XY table moving. Depending on data lot is rejected or accepted.
Main Hardware and software used:
• ACR9000 parker motion controller
• Compax Servo drives.
• XY table.
• Mechanical structure |
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| Project Name -Pressure switch calibration Machine |
Application Description:
Project consists of control system and mechanical structure for the calibration of pressure switch for desired pressure. |
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Pressure Switch is placed on holding assembly. Depending on the pressure range high or
low pressure valve is put in action to apply pressure to the pressure switch. Set pressure is
applied Pressure switch is manually adjusted to have switching point at that pressure. Then
dynamic test is carried out to find cut off point while increasing and also decreasing
pressure If cut off points are with in the range of tolerance, pressure is made ok, if not faulty..
Main Hardware and software used:
• InteractX SCADA parker
• PLC.
• Pneumatic servo valves
• Mechanical structure |
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| Project Name -Distillation System control System |
Application Description:
Project consists of control system for the control of distillation. Distillation control involves control of bath temperature, control of vacuum in the bath and rotation
of bath and handling of position of bath.. |
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System consists of two control actions, temperature control of bath and vacuum control of
bath For both the controls, it is required to rotate the bath at some fixed velocity depending
on process and move the bath up and down.
Main Hardware used:
• PLC
• VFD
• Vacuum controller
• Control Panel |
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| Project Name -Counter timer Automation |
Application Description:
Project consists of control system for the control movement of cylinder up or down and number of up-down movements |
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Number of up-down movement of cylinder is set in the counter, delay of up and down
movement is set in two timers. When start button is pressed, cylinder moves with the delay
up-down for the set number of repetations.
Main Hardware used:
• Counte
• Timer
• Relays
• Control Panel |
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| Project Name -Mould Line Automation Control System |
Application Description:
Project consists of control system for the automation of filter, in the vehicle, processing. |
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Control system consists of certain sequence of operation on the mould and on the filter.
This includes loading of mould, wax spraying (Using XYZ table and servo drives), heating
of mould, PU dispensing of mould, filter insertion, indexing, demoulding (removal of filter)
and unloading (of filter). Operator selects the recipe for a given product from the operator
interface and starts the machine. Mould moves on the conveyors, for the operations one
after another.
Main Hardware and software used:
• ACR 8020 parker motion controller
• Servo drives in position control
• XYZ table
• Control Panel
• Operator interface, VC++ MFC |
| Click here to view Video |
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